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Cramer Coil & Transformer Co., Inc.
Magnetic Formulas

Cramer is a leading manufacturer of through hole and surface mountable switching power magnetics. Cramer manufactures a variety of styles of magnetic devices. We manufacture to specification or design and manufacture to our customer's application.

Here are some magnetic formulas you may find useful.

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The Magnetic Circuit:

The classic iron filings experiment demonstrates that a magnetic field or flux exists in the space around a conductor carrying current. In this experiment the field has the appearance of spaced circular lines. This is simply the effect on the iron filings sprinkled on the paper. There is no sharply defined limit to this field nor does it exist in lines. The field around a coil can be thought of as "flow" of flux in the area surrounding a coil. The size of this flux flow is determined by the product of current (I) and the number of turns (N) in the coil, plus the magnetic conductivity of the area surrounding the coil. The property of flux conduction is called permeability (p), the force N x I required to create the flow is called magnetomotive force (mmf).

Definitions
B Core Flux Density (gauss)
E Voltage Applied rms, peak (volts)
N Turn Count of the Winding
F Frequency (Hz)
t Time (Seconds)
L Inductance (Henry)
I Current (Amps)
Ae Core area (cmˆ2)
Le Magnetic Path Length (cm)
I Change in Current (Amps)
t Change in Time (Seconds)
i Material Initial permeability
e Effective permeability
g Gap permeability
Lg Gap Length (cm)

Flux Density:

The following formulas are based on integrating Faraday's Law and conversion to metric units for various applied voltages extensively used in magnetic design.

Core Flux Density (B)
Sine Wave
Symmetrical Square Wave (No Off Time)
Symmetrical Square Wave (With Off Time)
Unidirectional Pulse
Half Wave Rectified (AC Only)
Full Wave Rectified (AC Only)
Current

Magnetomotive Force

Magnetomotive Force (oersteds)

Dividing the mmf by the length of the magnetic circuit (Le) and the unit length is centimeters, the mmf will be Oersteds (H). The most common method of expressing mmf is:

Inductance:

Inductance defined as:

e: Instantaneous voltage across coil (volts)

L: Constant of proportionality (henries)

(di/dt): Rate of change of current (amps per second)

 

Inductance defined related to magnetic core geometries:

A core's effective permeability depends upon its geometry, the core gap, material permeability and flux density and magnetizing force of actual circuit use and test measurement. Core manufacturers supply their materials based on an inductance factor (AL). The AL is usually specific in milihenries per 1000 turns. This factor is only guaranteed at low sinewave flux densities (5 gauss typical).

 

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